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Battery Pack 18650

Protected 3S lithium pack for DIN rail
A 3S Li-ion 18650 battery pack with a TI BQ77915 protector on board, for solar and backup-powered sites. Protection runs in hardware with no microcontroller and nothing to set up: the thresholds are fixed in the chip at the factory.
Available now. Online shop coming soon.
ModBee Battery Pack 18650 in its DIN-rail enclosure
Overview

What it does

It pairs with the MPPT Charger, which reads the pack's temperature sensor and charges it at 1.0 A from the factory.
Use three matched 3.7 V Li-ion cells, not LiFePO4, and fit a fuse in the PACK+ lead. Packs can be connected in parallel at equal voltage, never in series.

Features

  • 3 x 18650 Li-ion, 11.1 V nominal, 12.6 V full
  • Cell over- and under-voltage, charge and discharge over-current, short-circuit, open-wire and temperature protection
  • Passive cell balancing while charging
  • On-board thermistor for the protector, and a second one brought out for the charger
  • Faults clear on their own once the cause is gone
  • 4-pin pack terminal and two JST XH outputs, all in parallel
Views

Renders

Battery Pack 18650 in its enclosure, from the side
Battery Pack 18650 in its enclosure, from above
Battery Pack 18650 board
Battery Pack 18650 board from above
Specifications

Technical details

Figures from the schematic, the module datasheets and the documentation on GitHub.
Documentation
Battery Pack 18650 specifications
Cells3 x 18650 Li-ion, 3.6-3.7 V nominal, one cell per position
Voltage11.1 V nominal, 12.6 V full charge
ProtectorTI BQ7791501, factory-set thresholds
Cell over-voltage4.25 V, 1 s delay
Cell under-voltage2.8 V, 1 s delay
Charge currentUp to 1.5 A (charge over-current trips at 2.0 A)
Continuous dischargeUp to 2.5 A (discharge over-current trips at 3.5 A, then 6.0 A)
Short circuit12 A, about 1 ms
Temperature limitsCharge 0 to 50 °C, discharge -20 to 70 °C
Open-wire detectionBoth FETs off if a cell connection is lost
Cell balancingAbout 10 mA per cell, while charging
Idle current8 µA typical
OutputsPack terminal rated 5 A; 2 x JST XH rated 3 A each
Mounting35 mm DIN rail enclosure, 118 x 78 x 45 mm
Works with

Goes with

Charge with a CC/CV Li-ion charger set to 12.6 V, such as the MPPT Charger, at 1.5 A or less.
Software

What runs it

None. The protector works on its own, with no firmware to maintain.
Downloads

Schematic and documents

Schematic

PDF, Rev 0.01, 116 KB
Download PDF

Documentation

Hardware notes and setup, on docs.modbee.org
Read the docs

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